Project Details
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 Domain  Automation IT
 Project Name  MES for vehicle assembly plant
 Client  John Deer, Pune
 Consultant  
 Project Highlights The MES - Vehicle includes integration with SAP, Kanban and barcode scanners, monitoring TACT and time losses, manufacturing line balancing, tracking product / equipment, tracking inventory, mistake proofing in man
System Configuration
1 PLC/Drives : S7 200 .
2 HMI : Application SW in VB.
3 Communication Protocol : ASI, OPC.
4 IO Count : 300.
5 Software : Step 7 + VB.
 
  Project Synopsis
 
  A Manufacturing Execution System (MES) is a system that can be used to measure and control critical production activities and increase traceability, productivity, and quality by monitoring TACT and time losses. Other functions served by our MES solutions includes integration with SAP, manufacturing line balancing, tracking product / equipment, tracking inventory, mistake proofing in manufacturing, tracking product family, monitoring labor performance, production performance monitoring and alarming, Andon displays and other various reporting solutions.
  FOX-MES :
  Synopsis of a vehicle factory implementation
    • Automatic carrier detection and associating the carrier, production order number and the model number using the tickets generated by SAP
    • Complete Line display
    • Recipe generation for Time Actually to Complete Task (TACT) for various models
    • TACT monitoring for production line balancing
    • Alarms in case of exceeding TACT time
    • Analysis of rework done on a vehicle
    • Client stations to feed the remarks / delay reasons / reasons for rework on a vehicle / Part numbers through barcode scanner on the Production line
    • Integration with Kanban for delay reasons
    • ANDON displays showing Target Launch, Actual Launch and LAC
    • Reports and trends for analysis
    • Tractor Wise Time Loss Report
    • Launch and Pull Summary
    • Line Activity Complete Report (LAC)
    • Complete Time Loss Report
    • Online Vehicles Reports
    • Kanban Light Report
    • Station wise Performance Report
    • Associate wise Performance Report
    • Station wise Time Loss Report
    • Family Wise Performance Report
    • Aggregate Part Log Report
    • First Pass Yield Report