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 Project Details
 
 Domain  System Migration/ Upgradation
 Project Name  Chocolate Basement Upgradation . S5 to S7 and COROS to Wincc
 Client   Cadbury India Ltd, Induri
 Consultant  
 Project Highlights  Basic Chocolate manufacturing Plant Siamtic S5 to S7 upgrade within three days shutdown period.
System Configuration
1 PLC/Drives

:S7 CPU 315-2DP, CP340. ET200M .

2 HMI : Wincc.
3 Communication Protocol : MODBUS, PROFIBUS,MPI .
4 IO Count : 608 DI/DO, 56 AI/AO .
5 Software : Step 7, Wincc 6.0 .

 

Project Synopsis

This is a major up-gradation project carried out at Cadbury Induri in Minimum Shutdown time of 3 days. The process includes batching & weighting of different ingredients in weighting tank, mixing, refining in 5-Roll refiner, and then Conching in Conch and storage in storage tank. The stored Chocolate paste is then used for production of different types of dairy milk and chocolate products. Complete transfer to different plant areas is controlled through this PLC system. CP340 is used to communicate with Alacrity energy meter on MODBUS ASCII protocol.

The scope of work included:

  1. Design and supply of control systems & cabinets.
  2. Software development
  3. Commissioning